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Lean & Sustainable Factory 2023

Cosmetic Sealer

Paintshop

SE & PVC

Manual application deletion
Optimized application areas: A/B/C Pillars; Doors; Hood; Liftgate; Sides; SBBR; Water box.

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Area

Paintshop

Zone

SE & PVC

Implementation date

2023

01

Before

Manual sealer applications were conducted for several processes leading to potential quality faults, reworks with added ergonomic impact due to lack of accessibility.

02

After

In-house developed automatic application with increased quality output, reducing the needs of additional reworks. Improved ergonomic score.
Optimized application areas: A/B/C Pillars; Doors; Hood; Liftgate; Sides; SBBR; Water box.

Project figures

Investment

208,5 Tsd. €

Saving

40 MA/day

Results/improvements

Productivity

208,5 Tsd. €

40 MA/day

Productivity