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Lean & Sustainable Factory

E-Throne

Assembly

Zone B

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Area

Assembly

Zone | URQ

B

Station

54R

Methods

Ergonomics, 9 Types of Waste, Quality in Process, Problem Solving

Responsible

Zone B

Implementation date

2021

  • The fuel lines assembly is done in an underbody workplace with high percentage of time performing this task above shoulder/head level resulting in a red workplace (61 pts). ​
  • An inhouse innovative trilogic solution to transport people was developed, using a T-Roc seat that allows the worker to perform the task in a sitting position,with possibility to raise or lower seat height to improve working above shoulder/head level. A motorized wheel (E-drive solution) was integrated to move the platform eliminating working on moving car body. This solution enables one worker to work in a sitting position and two workers in a standing position in the same workplace. Due to participatory ergonomics there is a high worker acceptance.

Project figures

Investment

4.200 €

Saving

-

Results/improvements

Elimination of red workplace Ergo Score: Yellow (47,5 pts)​

4.200 €

-

Elimination of red workplace Ergo Score: Yellow (47,5 pts)​