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Lean & Sustainable Factory 2023

Primer engine compt

Paintshop

CR

Manual application deletion

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Area

Paintshop

Zone

CR

Implementation date

2022-2023

01

Before

Manual primer applications leading to potential quality faults and reworks. Working stations with relevant ergonomic score (orange station) due to worker’s position during the primer application.

Need for TAG relief operation in primer line.

02

After

In-house developed automatic primer application with increased quality output, reducing the needs of additional reworks. Improved ergonomic score (deletion of orange station). Workloads and line balance adjusted with increased productivity.

Project figures

Investment

85 Tsd. €

Saving

12 MA/day

Results/improvements

Productivity/ Ergonomics/ F4F

85 Tsd. €

12 MA/day

Productivity/ Ergonomics/ F4F