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Lean & Sustainable Factory

Automation concept improvements

Stamping

Tandem Line

Automation fast coupling

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  1. Automation concept improvements

Area

Stamping

Zone | URQ

2

Station

Tandem Line

Methods

Ergonomics, Line Balacing & Value Adding

Responsible

F.Fernandes/ P.Pascoal

Implementation date

2018

  • Improve ergonomic conditions for the operators
  • Reduce warehouse space​
  • Reduce automation tools weight 
  • Storage closer to press line​ (ex: body side automation tool from 30 kg to 4 kg)
  • Increase process stability​
  • Reduce tools transport distance
    (from 48 mts to 8 mts)
  • Cost reduction​
  • Reduce time to build automations
  • Safety (avoid forklift movements)

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Project figures

Investment

10.000€

Saving

80.000 € and 20% reduction Die change time

Results/improvements

Ergonomics and process improvement

10.000€

80.000 € and 20% reduction Die change time

Ergonomics and process improvement