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Lean & Sustainable Factory 2023

Framing capacity improvement

Bodyshop

-

Value Stream Management

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Area

Bodyshop

Implementation date

2023

Before

Cycle time 68’ / 45 jph

  1. Framing 3 is the Bodyshop bottleneck
  2. Stations near the 68’

After

Cycle time 66’ / 50 jph

  1. Increase Framing 3 capacity by reducing the cycle time:
  2. Improve robot to avoid anticollision protections.
  3. Optimization of “Bursten” polishing laser seam.
  4. Change and optimization of blades for tip-dressing.
  5. Optimization of welding parameters.

Project figures

Investment

NA

Saving

NA

Results/improvements

Capacity increase

NA

NA

Capacity increase