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Measures index

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Lean & Sustainable Factory 2023

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Measures

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Stamping

01 TAP | Die Change: destacker universal automation device: Area | Stamping
Zone | URQ Tandem
Implementation date | June 2023
See measure details
02 SMED | TAP6 | Poke Yoke Idle station St79: Area | Stamping
Zone | URQ TAP 5/6
Implementation date | January 2023
See measure details
03 SMED | TA1 | Universal automation device: Area | Stamping
Zone | URQ TAP 5/6
Implementation date | March 2023
See measure details
04 TAP 4 Ergonomic | Up- time St79: Area | Stamping
Zone | URQ TAP 4
Implementation date | 2023
See measure details

Bodyshop

01 D-Vision | Body Check Station: Area | Bodyshop
Implementation date | 2021
See measure details
02 New Empty Skid Unstacker | BiW empty skid buffer increase: FMC | Framing Midstream Check
Area | Bodyshop
Implementation date | 2023
See measure details
03 DTB 1 | Defos Jig part’s car: Karakuri Bodyshop
Area | Bodyshop
Implementation date | 2022
See measure details
04 LGT Symbol reinforcement loose: Poke-Yoke Bodyshop
Area | Bodyshop
Implementation date | 2022
See measure details
05 Inline measurement: FMC | Framing Midstream Check
Area | Bodyshop
Implementation date | 2023
See measure details
06 Capacity increase: FMC | Framing Midstream Check
Area | Bodyshop
Implementation date | 2023
See measure details
07 BOT SMS Report: Automatic SMS using SCADA Legato
Area | Bodyshop
Implementation date | 2021
See measure details
07 Maintenance APP4ALL 1.0: Webpage browser @ BT/Operator Panels
Area | Bodyshop
Implementation date | 2020
See measure details
09 D-Vision | Longmember automatic pick from rack: Area | Bodyshop
Implementation date | 2022
See measure details
10 Adhesive Waste Reduction: Environmental impact
Area | Bodyshop
Implementation date | 2022
See measure details
11 TUE | Part feeding concept independent of line: Magazine Haltebock
Area | Bodyshop
Implementation date | 2022
See measure details
12 TUE | Part feeding concept independent of line: Magazine with Feeder (TS)
Area | Bodyshop
Implementation date | 2022
See measure details
13 TUE | Part feeding concept independent of line: Magazine
Area | Bodyshop
Implementation date | 2022
See measure details

Digital Vision measures

Watch all Bodyshop Digital Vision best practices down. Click Play to start the video.

Poke-Yoke and Karakuri

Watch all Bodyshop Poke-Yoke and Karakuri best practices down. Click Play to start the video.

Paintshop

03 Primer oven repitch: Capacity increase
Area | Paintshop
Implementation date | 2023
See measure details
04 Primer engine compt: Manual application deletion
Area | Paintshop
Implementation date | 2022-2023
See measure details
05 Digital Enamel: Quality improvement
Area | Paintshop
Implementation date | POC 2023 | Full 2024
See measure details
06 Cosmetic sealer: Application automation
Area | Paintshop
Implementation date | 2023
See measure details
07 Improve Capacity in Sealer line: Flat Stream automatic applications
Area | Paintshop
Implementation date | 2022
See measure details
07 Improve Capacity in Sealer line: PVC automatic applications
Area | Paintshop
Implementation date | 2022
See measure details

Assembly

02 ICV Underbody inspection: Industrial Computer Vision
Area | Assembly
Implementation date | June 2023
See measure details
03 Assembly Capacity Increase: From 890 UPD to 903 UPD to 912 UPD
Area | Assembly
Implementation date | May 2023
See measure details
04 Digital Shopfloor Management: Area | Assembly
Implementation date | 2023
See measure details
06 DK10 | Cycle time improvements: Area | Assembly
Implementation date | 2022
See measure details
06 DK80 | Cycle time improvements: Area | Assembly
Implementation date | 2022
See measure details
10 Finish concept synergies: Area | Assembly
Implementation date | 2018 YTD
See measure details
11 VPL.e: Vehicle Prioritization and Location
Area | Assembly
Implementation date | June 2023
See measure details
12 Carlane Concept: Car cover process optimization
Area | Assembly
Implementation date | 2023
See measure details

Logistics

01 AGL Project: Area | Logistics
Implementation date | March 2023
See measure details
01 AGL Project | Big Data: Area | Logistics
Implementation date | March 2023
See measure details
02 Empty Container Control Process: Empties Management System
Area | Logistics
Implementation date | October 2022
See measure details
03 Logistics Productivity Development: Area | Logistics
Implementation date | 2019
See measure details
04 Inventory by drone: Area | Logistics
Zone | LOZ Assembly
Implementation date | April 2022
See measure details
05 Checklist Digitalization: Area | Logistics
Zone | TCC and unloading Areas | LOZ, Body, Paint
Implementation date | September 2022
See measure details
05 RTLS: Real Time Location System for Line Feeding Assets
Area | Logistics
Implementation date | 2021
See measure details

Pilot Plant

01 Virtual Reality: Frontloading activities for product feasibility studies
Area | PMP | Pilot Plant
Implementation date | 2020
See measure details
02 3D-Printing: Frontloading activities for product feasibility studies
Area | PMP | Pilot Plant
Implementation date | 2019 [newest]
See measure details

Measuring

01 SDM | Surface Defect Map: Replace surface evaluation manual process
Area | Quality
Implementation date | 2021
See measure details
02 VMB | Virtual Meisterbock: Step 1 Static Model
Area | Quality
Implementation date | 2021
See measure details
03 DDKM | Digital Data Kontrol Modell: Replacement of physical model
Area | Quality
Implementation date | 2017 / 2022 | 2023 New Model
See measure details

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Lean & Sustainable 2023 Measures index

Print version

Measures

Stamping

01 TAP | Die Change: destacker universal automation device

02 SMED | TAP6 | Poke Yoke Idle station St79

03 SMED | TA1 | Universal automation device

04 TAP 4 Ergonomic | Up- time St79

Bodyshop

01 D-Vision | Body Check Station

02 New Empty Skid Unstacker | BiW empty skid buffer increase

03 DTB 1 | Defos Jig part’s car

04 LGT Symbol reinforcement loose

05 Inline measurement

06 Capacity increase

07 BOT SMS Report

07 Maintenance APP4ALL 1.0

09 D-Vision | Longmember automatic pick from rack

10 Adhesive Waste Reduction

11 TUE | Part feeding concept independent of line

12 TUE | Part feeding concept independent of line

13 TUE | Part feeding concept independent of line

Digital Vision measures

Poke-Yoke and Karakuri

Paintshop

03 Primer oven repitch

04 Primer engine compt

05 Digital Enamel

06 Cosmetic sealer

07 Improve Capacity in Sealer line

07 Improve Capacity in Sealer line

Assembly

02 ICV Underbody inspection

03 Assembly Capacity Increase

04 Digital Shopfloor Management

06 DK10 | Cycle time improvements

06 DK80 | Cycle time improvements

10 Finish concept synergies

11 VPL.e

12 Carlane Concept

Logistics

01 AGL Project

01 AGL Project | Big Data

02 Empty Container Control Process

03 Logistics Productivity Development

04 Inventory by drone

05 Checklist Digitalization

05 RTLS

Pilot Plant

01 Virtual Reality

02 3D-Printing

Measuring

01 SDM | Surface Defect Map

02 VMB | Virtual Meisterbock

03 DDKM | Digital Data Kontrol Modell

^{Lean & Sustainable 2023}

Measures index